What is pearl farming?
Pearl is considered as natural gem and is produced by mollusc. Pearls are the most beautiful gems available to us and their stunningly beauty is the reason why they are so popular around the world including India, however because of abuse and contamination, it is diminishing in numbers. But still these pearls are sold for good prices in the market. To satisfy the domestic demand, India is bringing pearls in overwhelming amount from the global market each year. However, pearl formation process is so different in fresh water pearl culture (cultured pearls). Usually ,in fresh water pearl cultivation, mussels are nucleated through surgery which initiates the pearl forming process.
What is pearl manufacturing?
One more step towards Green Revolution
A pearl is produced in a natural way when a foreign body like a sand particle or an insect enters in the oyster and the oyster cannot throw it out but covers it with shining layers. This easy method is used for pearl manufacturing. This calcium carbonate is made of organic bodies and water. The pearls available in the market can be artificial, natural or made up. The artificial pearl is not a real pearl but a product similar to it, which is round in shape and has a shiny outer layer like a pearl. The center of a natural pearl is very micro but the outer layer is thick. It is small in size and irregular in shape. Produced pearl is also similar to a natural pearl, the only difference being that the human efforts are added to it to get size, shapes and color as per choice. Normally in India, three breeds of oysters are found: – laymilidens marginalia, 1. koreanas and pairshia korugata from which good quality pearls can be produced. In our Indian rivers mostly we find oysters named parishia korugata. The oysters we need to produce pearls should be 10 to 12 cms in length and 50 gms in weight. In the chemical disintegration of a pearl, we find 82 to 86% calcium carbonate, 10 to 14% conical and 2 to 4% water.
Perals are of two types, natural and manmade.
Manmade pearl is produced by Tissue transplant of mantle cavity.
Types of pearls
Pearl is produced by inserting a foreign body inside the oyster. These are used in making rings and lockets. Because of its shining, a single pearl costs in thousands.
In this a naturally round pearl is produced. This pearl is shiny and beautiful. The cost of each pearl according to its shine and shape is between 1 to 50,000 rupees.
In this a part of the oyster’s body itself is inserted inside the oyster. This pearl is used in making edible products like pearl powder, chyavanprash and tonic. There is a maximum demand for these pearls in the market.
We divide pearl farming into 6 steps
- Collection of clamshells
- Conditioning before operation
- Imposition of graft and nucleus
- Post operation caring of clamshells
- Rearing of implanted shells in the lake.
- Collecting the pearls and shell’s produce.
How is pearl farming done?
The first Indian Pearl Buyback based company
- Their outer cover and muscles become loose. Shells should not be kept out of water for long.
- After the muscles loosen, a small granule of sand is inserted inside the shell through a hole, 2 to 3 mm in size, made on the surface of the shells.
- After the operation the clamshells are kept in a post operative tank for 10 days with some medicines.
- The shells are kept in nylon bags (2-3 per bag) and hung in the lake with the help of a bamboo stick or PVC pipe. After 15 to 20 months the pearl gets ready and you can take them out by breaking the cover.
The methods of clamshell surgery
- The designer pearl gets ready in one year and the round pearl gets ready in 2 years.
- First of all you need a training from expert scientists which is provided through our company.
- After the training you will have to buy the clamshells from our company. Clamshells are let loose in free water for two days.
The method is decided according to the spot of the surgery 1. Center of the surface. 2. Cell of the surface and 3. Surgery of the reproductive organs. The main things used in this are the nucleus and mould, which are made from the shell covers or materials with calcium. Surgery of the center of the surface: In this process, designer moulds of 3 to 6 mm diameter with the shape of Ganesh, Buddha or flowers etc are inserted after separating the two covers of the shell. The covers are separated with the help of surgical instruments. Efforts are made to keep the designed side is towards the surface. After placing the mould thus the shell is closed leaving some space. Surgery of the surface cell: here the shell is divided in two categories donor and the receiver. In this process, the first step is to prepare a graft (small parts of the cell). For this a strip is made from the borders of the shell which is for the donor. This is cut in two small parts of 2/2 mm for the receiver of the designer mould. This is of two types, nucleus and non nucleus. In the non nucleus type only the cut parts or the grafts are inserted while in the other type one part of graft and a small nucleus of 2 mm is also inserted. Care is taken that the nucleus or the graft does not come out. Surgery of the reproductive organs; in this also a proper process of making grafts is applied. First of a cut is made on the border of the clamshell’s reproductive area. After that one nucleus and a graft are so inserted that they cling to each other. Care is taken that the nucleus touches the outer part of the graft and during the surgery need to cut the intestine does not occur.
The business with minimum investment and good profit
If you are interested in doing business with minimum investment and get good profit, then this news is useful for you. You can achieve your this financial goal by doing pearl farming. By investing just 2 lakh rupees you can earn about Rs. 20 lakh in a year. Start with investing Rs. 20,000: One clamshell costs about Rs.20 to 30. The cost of pearls from 1 mm to 20mm is about Rs.300 to Rs.1, 500 in the market. Nowadays the designer pearls have a good demand for which you can get good returns. Compared to Indian market you can earn well by exporting pearls to foreign markets. Also you can sell the shells after getting the pearls out of it. These shells are used as decorative material.
- You can start pearl manufacturing by rearing 100 clamshells. Each clamshell costs about Rs. 15 to 25.
- For this the expenses on structure set up will be about 10 to 12,000 rupees, 1,000 rupees for water treatment and 1,000 rupees to buy instruments.
- Calculating thus, if your pearls are of good quality, you can earn about 1 lakh rupees within 15 to 20 months.
- Earnings can be in lakhs.
- After 15 to 20 months, one pearl gets ready in one clamshell for which the price you can get in the market is from 300 to 1500 rupees.
- For good quality and designer pearls you can get much more prices estimated to about 10000 rupees in the international market.
- You can increase the number of clamshells as per your resources. For example, if you rear 2000 clamshells, the expenses will be nearly 2 lakh rupees.
More profit for Indian farmers from pearl farming
There is a great demand for designer pearls nationally and internationally
- Pearls are generally round, but through farming you can rear designer pearls which are costly.
- Moulds of different shapes (Ganesh, Christ, Cross, flowers etc) are inserted in the shells. After the whole process the pearls take the same shape.
- There is a great demand for such pearls in our country and in foreign countries and they sell at much higher prices than the common pearls.Calculating thus, if your pearls are of good quality, you can earn about 1 lakh rupees within 15 to 20 months.
- If the quality is good, a single pearl can be sold from 300 to 15,000 rupees.
- It is very important to sell the produce after fanning. But it is not so with pearls.
- Thousands of merchants deal in pearls in cities like Hyderabad, Surat, Ahmedabad and Mumbai.
- Agents of big companies are spread across the country and come in contact with pearl manufacturers.
- Apart from this, you can sell your pearls through internet or other such media.
There is an increased demand for pearls everywhere including India, but due to exploitation and pollution, its production is decreasing. To fulfill the domestic demand, India is importing pearls in heavy quantity from the international market every year. My motherland emits gold and pearls. Truly our country has a long sea coastal line and many perennial rivers and lakes. Apart from fishing, our unemployed youth and farmers can earn good profit now by rearing pearls.
The fanners bearing the disasters because of draught and bad monsoon as well as the jobless students should come forward in the field of pearl rearing because the demand of pearls in and out of the country the future of pearl farming seems bright. Many youth from different states have accepted pearl farming as a profession.
Training by the City Group
- Collection of clamshells
- The method of putting them in the bag after operation.
- The method of putting them in the pond.
- The method of making designer pearls.
- The method of making the nucleus of a round pearl.
- The method of inserting the design in the shells and discussion on all these factors.
- The method of making tissue
- The method of inserting nucleus in the clamshell by operation
- Discussion on water
- Discussion and method for fish like Rohu, Katla, margal for the reproduction of clamshells.
Training and demo on pearl farming information
Information about pearls:
- 2 hours – basic information (uses, benefit, investment and legible discount)
- 2 days – complete information (with all technical details)
Information on investment:
- Consulting: the consulting on pearl farming will be of the company
- Raw material: Will be provided by the company. The cost of the raw material will be decided as per the timing and circumstances. (cost: 15 rupees per each clamshell) Care of the pearl farm by the company
The financial side of Pearl farming (fixed expenses)
|Number of Clamshells||2000||5000||10000||25000||50000||100000|
|Space||10 x 10||15 x 20||20 x 30||40 x 40||60 x 50||100 x 60|
|Expense of creating a lake||3500 /-||12,000 /-||25,000 /-||60,000 /-||1,20,000 /-||2,40,000 /-|
|Shells (Rs. 12 per piece)||24,000 /-||60,000 /-||1,20,000 /-||3,00,000 /-||6,00,000 /-||12,00,000 /-|
|Expense on nucleus||16,000 /-||40,000 /-||80,000 /-||2,00,000 /-||4,00,000 /-||8,00,000 /-|
|Expense of maintaining the clamshells (annual)||1,500 /-||4,000 /-||8,000 /-||15,000 /-||28,000 /-||52,000 /-|
|Structure set up||1,000 /-||2,500 /-||5,000 /-||10,000 /-||20,000 /-||30,000 /-|
|Water treatment||1,000 /-||1,000 /-||1,000 /-||1,000 /-||1,000 /-||1,000 /-|
|Equipments and other chemicals||5,000 /-||15,000 /-||30,000 /-||70,000 /-||1,40,000 /-||2,80,000 /-|
|Total expenses||52,000 /-||1,34,500 /-||2,69,000 /-||6,56,000 /-||13,09,000 /-||26,03,000 /-|
The financial side of making Pearls from clamshells
- Deducting the mortality rate to about 20%, the pearls produced in the clamshells are saleable.
- Designer pearls get ready in a year while round pearls take 2 years to get ready.
- 2 designer pearls are obtained from one clamshell. The price of each is Rs.100.
- One round pearl is obtained from one clamshell, the price ranging from Rs. 300 to Rs. 1500. If maintained longer, more weight in carats can be obtained.
- The formula to decide the number of clamshells suitable to your space is as follows: length + breadth + depth x 3 = number of clamshells.
- You need to appoint an operator for operation (surgery). The company will help to train the operator.
- The company provides the surgery set for the operation of the shells, the price of which is Rs. 1200.
- The designer dye can be obtained from the company the price of which is Rs. 1,000.
- Designer dye and round nucleus will be provided by the company as per the placed order.
- One caretaker is necessary to be appointed for the maintenance of the lake.
- Training will be given on two bases:
-With agreement (MOU).
Complete responsibility for the fish rearing done along with pearl farming will be of the company. Inserting seeds, maintenance, buying fish, buyback will be done as per the market rate at the given time.